Sheet Metal Fabrication

Sheet Metal Fabrication

What Is Sheet Metal Fabrication?

Greengate Metal Components stands out through our experience, our technical excellence and our unwavering commitment to quality. We are experts who bring decades of industry experience and an eye for detail to every project we undertake.

We don’t see ourselves as merely offering bespoke steel fabrication services; we regard ourselves as partners in your project’s success. From the initial design stage through to production and final assembly, we work closely with our clients to ensure a thorough understanding of their specific requirements. That’s how we can deliver solutions that exceed expectations.

Bespoke Sheet Metal Fabrication Services

Bespoke sheet metal fabrication involves creating custom metal components to meet specific requirements. This process includes cutting, bending, welding, and finishing metal sheets to exact specifications.

It is commonly used in industries like aerospace, defence, and medical, where standard solutions don’t fit. Bespoke fabrication offers flexibility, allowing for tailored shapes, sizes, and finishes, ensuring precision and craftsmanship for unique projects.

Why Choose Greengate Metal Components?

At Greengate, we take pride in our history, technical excellence, and commitment to quality. With decades of experience, we bring a keen eye for detail to every project we undertake.

We don’t just offer bespoke steel fabrication; we see ourselves as partners in our clients’ success. From the initial design through to final assembly, we work closely with our clients to ensure we fully understand their requirements and consistently exceed expectations.

Quality control is at the heart of everything we do, with ISO certifications proving we always meet the highest standards.

Our Expert Machinery

Amada Ventis 3015 AJ fiber laser cutting machine with a digital control panel for precision metal cutting.

Ventis-AJ Fibre Laser

The VENTIS-AJ is a groundbreaking fibre laser cutting machine, featuring an innovative beam shaping system for precise laser control. Powered by AMADA’s high-power single diode fibre laser engines, it offers 4 kW or 6 kW options. The 4 kW model performs like a 6-8 kW machine, while the 6 kW version rivals 8-10 kW machines, all with lower power consumption and exceptional cutting quality.
Amada HFE 3i 1003 press brake machine with a control panel for precision metal bending.

AMADA HFE3i

The AMADA HFE3i series is the latest evolution in hydraulic press brakes, enhancing the solid HFE series with new features for improved productivity. It offers a multi-touch screen interface, high precision, low energy costs, and exceptional stability. With a range of sizes (50 tons, 1.2 m to 400 tons, 6 m) and options, customers can configure the ideal bending solution.
Amada EMZ 3610 NT CNC punching machine with a control panel and automated sheet handling system.

AMADA EMX-3610

The EM-MII range features a 30-ton dual servo electric motor punching system and AMADA’s industry-leading tool turret, available in Z and K configurations, ensuring faster, superior-quality processing. Optional tool identification systems and dedicated tapping units reduce setup times and enable greater process integration for enhanced efficiency.

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    Our Capabilities

    Fabrication Services We Offer

    • Laser Cutting
    • Powder Coating
    • Finishing
    • Welding and Spot Welding
    • Bending and Forming
    • Product Assembly
    • Design and Prototyping
    • CNC Metal Punching

    Metal Thickness

    • Mild Steel: 0.5mm-25mm
    • Stainless Steel: 0.5mm-20mm
    • Aluminium: 0.5mm-16mm
    • Brass: 0.5mm-10mm
    • Copper: 0.5mm-8mm

    Sheet Sizes

    • Up to 3000 x 1500mm

    Sectors We Can Provide Metal Fabrication Services For

    Greengate Metal Components provides reliable and high-quality sheet metal fabrication services, tailored to meet the diverse needs of a range of businesses, such as:

    sheet metal fabrication
    cnc laser cutting

    CNC Metal Laser Cutting

    At Greengate Metal Components, our CNC metal laser cutting services offer exceptional precision, speed, and efficiency for a wide variety of fabrication needs. Using advanced laser technology, we can cut complex shapes and fine details with minimal waste and high repeatability.

    Our skilled team ensures consistent quality and fast turnaround times, whether for prototypes or large-scale production. We work with various metals and thicknesses, delivering reliable results that meet the exact specifications of each project.

    CNC Metal Punching

    At Greengate Metal Components, our CNC metal punching services offer fast, accurate, and cost-effective solutions for producing complex metal parts.

    Using advanced CNC punching machines, we can handle a wide range of materials and thicknesses with exceptional precision. This technology enables high-speed production with minimal waste, making it ideal for both small and large batch runs.

    cnc metal punching machine
    Stacked metal components on a pallet in a workshop, ready for assembly or further processing. Workers move in the background, creating a sense of busy industrial activity.

    Sheet Metal Assembly

    Our sheet metal assembly services are designed to deliver fully integrated, ready-to-use components that meet exact specifications.

    We combine expert fabrication with skilled assembly techniques, including welding, fastening, and finishing, to ensure each product is precise and reliable. Our team works closely with clients to streamline production, reduce lead times, and maintain the highest quality standards.

    Metal Welding

    We offer professional metal welding services as part of our fabrication capabilities. Our skilled welders use advanced techniques and equipment to ensure strong, precise, and clean welds across a variety of metals.

    Whether for structural frameworks or detailed component assembly, we maintain high standards of quality and consistency. With a focus on durability and accuracy, our welding services support both small and large-scale projects, tailored to meet the specific requirements of each client.

    metal bending

    Metal Bending and Forming

    At Greengate Metal Components, our metal bending and forming services combine precision, efficiency, and versatility to meet a wide range of project requirements. Using advanced CNC press brakes and skilled technicians, we can accurately shape sheet metal into complex forms with tight tolerances.

    Our expertise in metal forming allows us to support custom designs, helping clients achieve optimal functionality and performance.

    Metal Design and Prototyping

    At Greengate Metal Components, our metal design and prototyping services ensure your ideas are brought to life with precision and efficiency. Using advanced CAD software and engineering expertise, we work closely with clients to develop accurate prototypes that meet functional and aesthetic requirements.

    This process allows for thorough testing, refinement, and validation before full-scale production, reducing risk and saving time.

    powder coating process

    Metal Powder Coating

    We offer professional metal powder coating services designed to enhance durability, appearance, and corrosion resistance.

    Our advanced powder coating process delivers a smooth, uniform finish that adheres exceptionally well to metal surfaces, ensuring long-lasting performance. Available in a wide range of colours and textures, our coatings are ideal for both functional and aesthetic applications.

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