Sheet Metal Design and Prototyping

Greengate Metal Components offers dependable, high-quality sheet metal design and prototyping services, tailored to meet the varied requirements of a wide range of businesses, including:

• Aerospace
• Architecture
• Pharmacy and Medical
• Kiosk and Vending
• Metal Cabinets
• Mining
• Automotive Chargers
• Defence

CAD (Computer-Aided Design) plays a vital role in modern sheet metal fabrication. It allows engineers and designers to create highly accurate, detailed digital models of components before any physical work begins. These models guide every stage of the fabrication process, from cutting and bending to assembly, ensuring precision and consistency.

CAD improves efficiency by highlighting potential issues early, reducing waste and minimising costly errors. It also enables easy modifications, supports custom designs, and speeds up production timelines.

Sheet metal fabrication prototyping is the process of creating an initial, functional version of a metal component before full-scale production begins. It allows designers and engineers to test form, fit and function, helping to identify and resolve design issues early. Prototypes are produced using processes such as laser cutting, bending and welding, often guided by precise CAD models.

At Greengate Metal Components, we specialise in sheet metal prototyping and design tailored for the aerospace sector. Precision and durability are critical, as components must withstand extreme conditions while maintaining lightweight efficiency. Our expert team collaborates closely with engineers to develop prototypes that meet strict industry standards, ensuring optimal performance and safety.

Using advanced fabrication techniques, we deliver bespoke solutions rapidly, helping aerospace manufacturers reduce lead times and bring innovative designs to life.

At Greengate Metal Components, we specialise in architectural metalwork, delivering bespoke sheet metal prototypes designed for the construction and design industries. Our work focuses on creating durable, aesthetically pleasing components that meet exacting standards for both form and function.

From intricate façades to structural elements, we collaborate closely with architects and contractors to bring innovative designs to reality. Using advanced fabrication techniques, we ensure each piece combines strength with visual appeal, helping projects achieve lasting impact and seamless integration.

At Greengate Metal Components, we specialise in sheet metal prototyping and design for the pharmaceutical and medical sectors. Our precision-engineered components meet rigorous hygiene and safety standards, essential for medical devices and laboratory equipment. We work closely with manufacturers to produce corrosion-resistant, easy-to-clean parts that withstand sterilisation processes.

Our expertise ensures compliance with industry regulations, delivering reliable, high-quality prototypes that support innovation in healthcare.

At Greengate Metal Components, we specialise in sheet metal prototyping and design for kiosk and vending machine manufacturers. Our precision-crafted components are built to withstand constant use and harsh environments, ensuring durability and reliability. We focus on creating secure, tamper-resistant enclosures with smooth finishes that enhance user experience.

Working closely with designers, we develop customised solutions that allow for easy assembly and maintenance while meeting strict industry standards.

At Greengate Metal Components, we focus on producing precision sheet metal prototypes for metal cabinets and enclosures used across various industries. Our designs prioritise strength and protection, safeguarding electrical and electronic equipment from external damage and environmental hazards. We work closely with clients to customise dimensions, ventilation, and access points, ensuring practical usability without compromising security.

In the mining and material extraction industry, robust sheet metal components are essential to withstand harsh conditions and heavy wear. At Greengate Metal Components, we design and prototype parts that deliver exceptional durability against abrasion, impact, and corrosion. Our expertise includes creating customised enclosures, protective guards, and structural elements that support heavy machinery and ensure operational safety.

Building EV chargers means creating tough, reliable housings that protect all the sensitive electronics inside. At Greengate Metal Components, we work closely with manufacturers to design and prototype sheet metal parts that can handle all kinds of weather and wear. We focus on making sure chargers stay safe, cool, and easy to install, while also looking clean and modern. Our goal is to help bring EV chargers to market that last longer and perform better, fitting smoothly into everyday surroundings.

In the defence industry, reliability and precision are non-negotiable. At Greengate Metal Components, we specialise in producing rugged sheet metal prototypes designed to meet the toughest military specifications. Our components are engineered to withstand extreme conditions, from harsh environments to intense mechanical stress.

We work closely with defence contractors to deliver secure, lightweight solutions for equipment housings, vehicle parts, and protective enclosures.